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Three-dimensional performance surfaces : a tool for analysing and estimation of production system performances

机译:三维性能表面:用于分析和评估生产系统性能的工具

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摘要

This paper presents a new method to describe, analyse and estimate production system performances. Work-in-process (units), lead time (number of time units spent in the production system for each unit) and throughput (number of produced units per time unit) are basic performance measures, also used in this article. It is essential for industry to know about relations between system parameters and system performances in existing systems, and in not yet implemented system alternatives. Different performances are achieved by adjusting system parameters. Trade-offs between system parameters and its different performances are necessary to stay efficient and competitive in today's market. Queuing theory and simulation can help the decision makers to estimate system performances of existing and not yet implemented systems. When the complexity increases queuing theory becomes cumbersome, very difficult and eventually impossible to use. A single simulation presents limited information. Multiple simulations are necessary to ensure that the best alternative is chosen. A high number of simulations demand a lot of computer time and resources. Reduction of runs is desirable even with cheaper computer equipment. Currently, traditional two-dimensional charts are the only tools to present and analyse system performances. This article presents a new surrogate model for easier estimation and presentation of system performances, their internal relations, and relations to the system parameters. With the new surrogate model, system performances based on simulations are presented as positions in a three-dimensional environment. Parametric curves and surfaces of Bezier type are generated and adapted to these positions. System performances of other system alternatives can then be estimated without explicit simulation. The number of simulation calculations can thereby be moderated. The method is illustrated with a small production line system
机译:本文提出了一种描述,分析和评估生产系统性能的新方法。在制品中的在制品(单位),提前期(每单位在生产系统中花费的时间单位数)和吞吐量(每单位时间的生产单位数)也是基本性能指标,在本文中也使用了这些指标。对于行业而言,了解现有系统以及尚未实施的系统替代方案中系统参数与系统性能之间的关系至关重要。通过调整系统参数可获得不同的性能。为了在当今市场上保持高效和竞争力,必须在系统参数及其不同性能之间进行权衡。排队理论和模拟可以帮助决策者估计现有和尚未实施的系统的系统性能。当复杂度增加时,排队理论变得繁琐,非常困难,最终将无法使用。单个模拟显示的信息有限。为了确保选择了最佳替代方案,必须进行多次仿真。大量的仿真需要大量的计算机时间和资源。即使使用较便宜的计算机设备,也希望减少运行。当前,传统的二维图表是呈现和分析系统性能的唯一工具。本文介绍了一种新的代理模型,可以更轻松地估计和演示系统性能,它们的内部关系以及与系统参数的关系。使用新的代理模型,可以将基于仿真的系统性能表示为三维环境中的位置。将生成参数曲线和Bezier类型的曲面并将其适应这些位置。然后,无需显式仿真即可估计其他系统替代产品的系统性能。由此可以调节模拟计算的数量。用小型生产线系统说明了该方法

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